Pacific Carvers
for the finest in New Zealand bone and deer antler art

How to make cords . . . . . 
We use a pre-plaited black nylon cord with a hand-made toggle and bead made from a polymer clay such as Dukit.  The black nylon cord is readily available and comes in a variety of widths.  The polymer clay is available from most children's toy stores or hobby shops and comes with instructions for use.

SewingTime in Auckland (Ph 09 522-0863, Fax 09 522-0168, e-mail paul@sewingtime.co.nz) can supply the black cord in 500gm rolls - just ask for: Weaverbird braided polyester thread manufactured by Barbour.  We use 550/8/6 Black Classic Finish but they also stock 1200 waxed 1.0mm, 750 waxed 1.2mm and 350 waxed 1.8mm. They accept Visa and Mastercard, cheque and cash.

StoryTime in Whangarei (09 438-4406) has a complete line of Dukit polymer clay in a wide variety of colours.  Any web search under "polymer clay" will lead you to more instructions on usage than you will ever need!  

All you'll need besides these items is a large blunt ended needle with a large eye - similar to the ones used to sew up knitted garments - available at most sewing supply shops or better yet, get one from a shop that specialises in hand knitted supplies - the wool shop.

Practicalities . . . . .
We've taken great pains to design our carvings so there is always a place to put the cord - look at your design before carving - where will the cord go?  If you plan on merely drilling a hole for the cord attachment - leave enough bone there to accommodate the hole.  And, ask yourself if the wearer will be able to replace the cord without too much trouble if it wears out - they do wear out and we'd hate to think that something as simple as a cord replacement would mean that one of our carvings ended up in the dresser drawer or jewelry box unworn.  We tell our customers that we will replace worn cords free of charge except for postage anywhere in the world if they just let us know what length they require.

Length of cord?  Well, that generally depends on the size of the person and where they want the carving to be on their chest - the most popular lengths are 54cm, 55cm and 56cm from toggle to loop.  

Steps . . . . .
As I make dozens of cords at a time, I usually spend one evening a month making the toggles and beads.  Since these do take time (the clay must rest between handlings and has to be baked to harden), it's more practical to make a heap than to just do one or two each time you need them.

Then, I cut the cord into 90cm lengths - this is way too long for a short finished cord but start with this length until you figure out just how much you'll need for your use.

Showing someone how to make a cord and actually making one takes about 5 minutes.  You'll get to that level very soon.

Form a loop at about 15cm from one end of the cord. Put the short end of the cord through eye of needle and thread this end back through the throat of what will be the loop to go over the toggle (pierce gently through the center of both strands as shown).  If you skip this step and just start binding, you will have made a nice slipknot that will pull out the first time you tug on it.

You'll now have something that looks like this - remove needle.  You'll have a loop with two strands - one is the short one of about 15cm and the other is the long end.  The short end is then used to form a binding.  The binding makes the cord look nice and anchors the loop in place.

             

The binding is formed by tying half-hitches around the long cord with the short end.  To avoid the knotted area from twisting, the half-hitches should be done in the following sequence.  The short end is taken over the long end, then loops back under and then over itself.  Pull this knot up reasonable tight.  The next half-hitch is done under-loop over-under itself.                                    
Confused?  In any macrame book, the result of these two knots is called a larks head sennit.  I generally tie 3-4 larks heads under the loop and toggle (that is you repeat what you see below, middle drawing - 3 or 4 times).
Looks like this and that's the hard part done.  The toggle end is the same except you just place the loop over the toggle, skip piercing through the strands below the loop as the toggle will keep the loop from pulling out and begin the larks head knots just under the toggle.  Tie the same number of knots as on the other end to keep the cord looking uniform.
The toggle end will then look like this.  And those 
loose ends sticking out?  Use the needle again to thread them down through the middle of the main cord, cut them off and let the short ends pull up inside hidden and tidy.  After that, I slip a small handmade bead onto the cord and it's ready for use.  If you have any questions, please, e-mail me at candykay@ihug.co.nz
 

Pacific Carvers © 2000
| E-mail us | Inquiry Form | About Carving | About the Carvers | Raw Materials | Glossary | Chuckles | Home | How to Carve | Cords | Stag Sculpture |